Описание

LINEBOX-03 Box Packaging Line

The LINEBOX-03 Box Packaging Line is an integrated automated solution designed for efficient and consistent carton forming, sealing, and conveying operations within industrial packaging environments. It combines four coordinated modules – an automatic case erector, motor-driven roller conveyor, non-driven roller conveyor, and automatic box taper – to streamline the process of erecting, transferring, and sealing up to 720 boxes per hour. The line is suitable for manufacturing, logistics, e-commerce, and food industries requiring continuous carton packaging flow. Constructed from high-strength steel and equipped with servo-controlled folding mechanisms, the system delivers consistent output while minimizing human intervention. The modular configuration allows each section to operate in perfect synchronization, maintaining balanced throughput and reducing downtime. With its PLC-based control system, 18 m/min conveyor speed, and compact footprint of 6 m × 2 m, LINEBOX-03 provides enterprises with a cost-effective, durable, and easy-to-maintain solution for automated carton handling and sealing.

LINEBOX-03 Box Packaging Line video

FAQ of LINEBOX-03 Box Packaging Line

1. What is the production capacity of the box packaging line?
   The line produces approximately 720 boxes per hour, equivalent to 12 boxes per minute, depending on carton size and operator efficiency.
2. Which carton dimensions are supported by the system?
   It supports carton sizes from 200–500 mm in length, 200–400 mm in width, and 150–350 mm in height. These limits ensure smooth transfer through each module.
3. What tape types can be used for sealing?
   The box taper operates with BOPP or Kraft tape of 48–60 mm width, standard 75 mm inner core, suitable for most industrial packaging materials.
4. What utilities are required to operate the box packaging line?
   The line runs on AC 220 V / 50 Hz / single phase electrical supply and requires compressed air at 0.6–0.8 MPa for pneumatic functions of the case erector.
5. How many operators are needed?
   Only one operator is typically required to load carton blanks and supervise operation. For higher volume production, a second operator may assist with product loading or palletizing.
6. How long does it take to change carton size?
   Changeover between carton formats is completed within 3–5 minutes using handwheel or pneumatic adjustments. Stored size presets simplify repetitive setups.
7. Can the line be integrated with existing automation?
   Yes, the system features a modular design and can connect to upstream product filling, labeling, weighing, or palletizing lines using standard mechanical and PLC interfaces.
8. What is the total space required for installation?
   The complete line requires approximately 6.1 meters in length and 2.1 meters in width, with an operational clearance of at least 1 meter for safe access and maintenance.
9. What regular maintenance is recommended?
   Routine maintenance includes roller lubrication, belt inspection, and sensor cleaning. Pneumatic filters and tape heads should be checked weekly to ensure continuous operation.
10. What is the expected return on investment (ROI)?
    By automating erection, sealing, and conveying, the line significantly reduces manual labor and material waste, typically achieving ROI within 12–18 months in medium to large production environments.

Specifications of LINEBOX-03 Box Packaging Line

ROI – Operational Efficiency of the LINEBOX-03 Box Packaging Line

The box packaging line reduces manual labor requirements and increases packaging consistency. By automating the forming, sealing, and transfer of cartons, it minimizes the need for multiple operators traditionally required for manual assembly. With an average production capacity of 720 boxes per hour, companies can achieve substantial cost reductions per unit over time. The servo-controlled case erector ensures accurate folding and adhesive application, preventing carton waste and material losses. Integration of a motorized conveyor system with adjustable speed supports continuous workflow and prevents bottlenecks. The investment pays back quickly through improved throughput, reduced downtime, and optimized labor distribution, resulting in an estimated ROI within 12–18 months for medium-volume operations.

Key Features and Benefits of LINEBOX-03 Box Packaging Line

The box packaging line offers features that directly enhance productivity and reliability. Its automatic case erector manages precise carton opening and bottom flap folding with servo-assisted motion. The RUBBER automatic taper applies tape efficiently with consistent pressure, ensuring a professional seal. The RC2M-D conveyor maintains stable movement at 18 m/min, while the RC1M passive conveyor functions as a buffer zone to accommodate variable packaging speeds. The modular structure allows individual section replacement or future expansion without altering the entire line. Built with low-noise steel rollers, durable frames, and a PLC-based control system, it ensures long operational life and minimal maintenance. The result is reduced human intervention, fewer errors, and increased process reliability for continuous industrial operation.

How to Use LINEBOX-03 Box Packaging Line

Operating the LINEBOX-03 box packaging line requires minimal manual input. Operators load flat carton blanks into the magazine of the AUTOBOX10 erector, which automatically extracts, opens, and folds the bottom flaps. The erected cartons are transferred via the motor-driven conveyor to the packing station, where products are placed inside. After filling, the carton proceeds through the RUBBER automatic taper, where the top flaps are folded and sealed using 48–60 mm BOPP or Kraft tape. The finished boxes exit through the non-driven RC1M conveyor, ready for palletizing or dispatch. The system includes emergency stop buttons and adjustable height stands for ergonomic operation. Routine inspection of belts, air pressure, and sensors ensures smooth performance.

Where to Use LINEBOX-03 Box Packaging Line

The box packaging line is suitable for enterprises engaged in high-volume or continuous packaging of standardized carton sizes. Typical applications include food and beverage manufacturing, e-commerce distribution centers, electronics assembly plants, pharmaceutical packaging lines, and logistics warehouses. Any facility requiring uniform carton erection and sealing benefits from this system. It is particularly efficient for secondary packaging or final product dispatch stages where speed and consistency are critical. Companies with fluctuating order volumes can use the modular layout to adapt easily between batch sizes without complex reconfiguration.

Design and Compatibility of LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line features a compact design measuring approximately 6095 mm in total length and 2085 mm in overall width. The working height of 650 mm ensures ergonomic operation for standing personnel. The steel frame structure provides mechanical rigidity, while adjustable legs facilitate height alignment with existing conveyors. The system is compatible with carton materials of various grades, including single-wall and double-wall corrugated boxes. The automatic taper accepts BOPP or Kraft tapes within the 48–60 mm range, allowing flexibility for different sealing standards. The modular interface supports integration with upstream and downstream automation such as labeling, weighing, or palletizing units.

Performance and Capabilities of LINEBOX-03 Box Packaging Line

The box packaging line maintains throughput efficiency while ensuring consistent sealing quality. The servo-driven case erector provides precise motion control, while the PLC system synchronizes timing across the conveyors and taper. The line operates steadily at a nominal rate of 12 boxes per minute, suitable for mid-scale industrial operations. The low-noise drive system (< 60 dB) minimizes operator fatigue. The RC2M-D conveyor features a gear ratio of 12.5:1 for optimal torque and speed balance. The taper applies pressure-controlled sealing to prevent tape failure during transport. This coordinated setup ensures minimal product handling time, consistent packaging accuracy, and extended machine service life.

Safety and Durability of LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line includes several safety measures to protect operators and maintain long-term reliability. Each module is fitted with emergency stop switches and transparent safety guards to prevent access to moving parts. The pneumatic systems include pressure regulators and air filters to ensure controlled and safe operation. The robust steel construction and powder-coated surfaces enhance corrosion resistance in industrial environments. Electrical components are compliant with CE safety standards, ensuring conformity with European regulations. Designed for 24-hour operation, the system is engineered to sustain prolonged cycles without performance degradation, making it suitable for demanding production lines.

Adjustments and Maintenance of LINEBOX-03 Box Packaging Line

The box packaging line requires minimal adjustment for routine operation. Carton size changes are handled through handwheel or pneumatic adjustments in the case erector and taper modules. Operators can switch formats within minutes without tools. Preventive maintenance includes lubricating rollers, inspecting belts and sensors, and checking tape tension. The control interface provides diagnostic alerts and cycle counters for maintenance scheduling. Because of its low-wear design and accessible components, downtime for servicing is minimal. Following standard maintenance procedures ensures maximum efficiency and extends the overall service life of the system.

Buy LINEBOX-03 Box Packaging Line

To purchase the LINEBOX-03 box packaging line, clients can select the preferred configuration and click ADD TO CART for direct order placement or GET OFFER to receive a personalized quotation based on production requirements. The system offers a proven method to reduce manual packaging effort, improve throughput, and enhance carton presentation quality. Its combination of precision engineering, energy efficiency, and modular design makes it a strategic investment for any enterprise seeking to modernize packaging operations. With reliable after-sales service and available spare parts, LINEBOX-03 ensures continuous operation and long-term value for industrial users.